Mechanical Engineer, Structures
Palo Alto$120k - $240kFull-timePosted 8mo ago
About the role
Mechanical Engineer focused on drivetrain structure design engineering for ALSO’s vertical-integrated, small EVs.
Responsibilities
- Design and 3D modeling of mechanical components and assemblies, including high-pressure die casting, gravity casting, injection-molded plastics, sheet metal, fasteners, etc.
- Create drawing packages and manufacturing instructions for parts and assemblies
- Execute a design verification process and report (DVP&R) to validate requirements
- Perform topology optimization to balance strength and NVH objectives, identifying ribbing structures within the available package space to meet structural and NVH constraints
- Conduct sealing analysis with expertise in component hyper-elastic analysis
- Perform NVH analysis (modal, frequency response, mount mobility) and linear static stress analyses for complete drive unit systems
- Develop and maintain program-specific design failure mode and effects analyses (DFMEAs)
- Coordinate validation efforts between Tier 1 and Tier 2 suppliers
- Collaborate with mechanical, electrical, control, manufacturing, and test engineers to take designs from clean sheet through prototypes and into mass production
- Assist hands-on in engineering prototype builds and component fabrication
Qualifications
- Experience with high-volume manufacturing processes such as injection molding, stamping, etc.
- Proficiency in 3D/2D modeling tools (Catia V5/V6 preferred but not required)
- Proficiency in hands-on mechanical integration, assembly, troubleshooting, and documentation of mechanical and electromechanical systems
- Proficiency with CAE analysis software such as Ansys, Abaqus, Hyperworks, or similar, including understanding boundary conditions and their application on various drive unit components to capture realistic interactions
- Proficiency with understanding loads and their application on various drive unit components
- Experience with MATLAB and/or Python
- Knowledge of geometric dimensioning and tolerancing (GD&T) and tolerance stack-up analyses
- Strong fundamental knowledge of material properties and heat treatment
- Strong fundamental knowledge of statics, dynamics, and mechanics of materials
Skills
Required:3D/2D CAD modelingCAe analysis (FEM)DFMEATopology optimization
Benefits
- Robust health coverage — excellent health, dental and vision insurance covered up to 100% by ALSO with FSA & HSA options
- One Medical membership and dedicated insurance advocates
- Rich fertility and family building benefits with Progyny
- Flexible time off
- 401(k) match
Last updated Oct 21, 2026. Interested? Apply on the company site.
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