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Process Engineer (Advanced R&D)

Freeform· Process Engineering
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Hawthorne, CA$95k - $140kFull-timePosted 6mo ago

About the role

Freeform seeks a Process Engineer to invent novel processes for advanced metal 3D printing systems, analyze multi-physics phenomena, and iteratively improve printing technology using data-driven approaches in a fast-paced R&D environment.

Responsibilities

  • Assist the Process Engineering team in developing a deep understanding of the metal additive process and hardware operation by analyzing massive in-situ data sets to gain insight into physical mechanisms of the printing process
  • Drive execution of experiments, analyze data, and develop and optimize processes on a metal additive system
  • Perform post-build metrology measurements and analysis of material properties such as tensile strength, surface roughness, and alloy microstructure
  • Generate and track quality metrics of printed customer parts such as dimensional accuracy, defect distribution, and surface roughness
  • Assist in the development and implementation of tool qualification procedures
  • Collaborate with mechanical, software, and simulations engineers to analyze data and rapidly improve printing processes

Qualifications

  • Advanced degree (MS/PhD) in material science, physics, or similar engineering discipline
  • First principles thinker with strong fundamentals in physics
  • Experience with experimental design and statistical data analysis
  • Strong data analysis skills and ability to interpret important information from extremely large data sets

Skills

Required:Advanced degree in material science, physics, or related engineeringFirst principles physicsExperimental design and statistical data analysisData analysis of large datasets
Nice to have:Python or MATLABStatistical analysis software (R, JMP, Minitab)Metallurgical sample preparation knowledgeExcellent verbal and written communication

Benefits

  • Significant stock option packages
  • 100% employer-paid Medical, Dental, and Vision insurance (premium PPO and HMO options)
  • Life insurance
  • Traditional and Roth 401(k)
  • Relocation assistance provided
  • Paid vacation, sick leave, and company holidays
  • Generous Paid Parental Leave and extended transition back to work for the birthing parent
  • Free daily catered lunch and dinner, and fully stocked kitchenette
  • Casual dress, flexible work hours, and regular catered team building events
Last updated Aug 13, 2026. Interested? Apply on the company site.
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About Freeform

Engineered for simplicity, speed and scale.

Creative manufacturing company specializing in AI-native manufacturing systems with origins linked to SpaceX engineers.

ManufacturingAIMetal 3D PrintingAutomationIndustrial
Company profileWebsite

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