Propulsion Engineer, Fleet Support (R5005)
Shield AI· Aircraft Operations Division – Customer Operations
Dallas, TX$110k - $170kFull Time EmployeePosted 5mo ago
About the role
Senior Propulsion Engineer serving as propulsion SME for the V-BAT Fleet Support team. Acts as customer-facing engineering lead for escalated propulsion issues, bridging Fleet Support with core propulsion, vehicle, manufacturing, and quality engineering to diagnose issues, drive root cause, and improve fleet reliability.
Responsibilities
- Serve as the propulsion SME for Fleet Support and the primary engineering point of contact for propulsion-related escalations.
- Diagnose and resolve engine performance issues, including hard starts, unstable operation, power loss, thermal excursions, endurance degradation, and intermittent behavior.
- Troubleshoot engine mechanical and hardware issues, including vibration, wear, leaks, mounting or interface issues, actuator concerns, and component failures.
- Investigate fuel and oil system issues, including pressure, flow, filtration, contamination, venting, priming, lubrication, and thermal-management problems.
- Analyze flight data, maintenance records, teardown findings, and field reports to identify failure modes and define corrective actions.
- Develop troubleshooting procedures, inspection criteria, repair guidance, and return-to-service recommendations for Fleet Support personnel and customers.
- Partner with propulsion, air vehicle, quality, manufacturing, and supplier teams to drive permanent corrective actions and reliability improvements.
- Capture recurring fleet issues and translate them into engineering recommendations, service actions, and long-term design improvements.
Qualifications
- Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related discipline.
- 6+ years of experience in aircraft, rotorcraft, unmanned aircraft system, or propulsion engineering.
- Strong hands-on experience with engine systems, fuel systems, oil systems, thermal behavior, vibration, and mechanical root-cause analysis.
- Experience troubleshooting fielded hardware and working from ambiguous or incomplete failure reports.
- Ability to analyze technical data from flight, test, maintenance, and inspection activities.
- Strong written and verbal communication skills in cross-functional and customer-facing environments.
- Ability to possess a Secret DoD security clearance as required by customers
Skills
Required:Propulsion engineeringEngine performance diagnosticsTroubleshooting fielded hardwareData analysis from flight/test/maintenanceCross-functional communicationSecurity clearance
Benefits
- Pay within range listed + Bonus + Benefits + Equity
- Temporary employee offer package: pay within range listed above + temporary benefits package (applicable after 60 days of employment)
- Salary compensation is influenced by a wide array of factors including skill set, level of experience, licenses and certifications, and specific work location
- All offers are contingent on a cleared background and possible reference check
- Military fellows and part-time employees are not eligible for benefits
Last updated Oct 23, 2026. Interested? Apply on the company site.
About Shield AI
Autonomy for the world.
Our mission is to protect service members and civilians with intelligent systems.
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