Senior Test Engineer - AUR Testing
Singularity Defense Corp· Propulsion
Hybrid (Denver, CO)Full-timePosted 3mo ago
About the role
Senior Test Engineer to lead all-up-round (AUR) testing for tactical solid rocket motor propulsion systems, owning the full AUR test lifecycle from warhead/ESAD integration to government range coordination, test execution, and data disposition, ensuring safety, schedule, and regulatory compliance with DoD, ATF, and DDESB requirements.
Responsibilities
- Serve as the technical lead and Test Lead for static fire and flight tests, including integration of live warheads and ESAD assemblies
- Develop and maintain AUR test plans, test procedures, hazard analyses, and test readiness review (TRR) packages
- Own test matrix definition, instrumentation plans, and data acquisition system (DAS) configuration for pressure, thrust, and thermal measurements
- Lead pre-fire briefings, test execution, and post-fire data review; prepare formal test reports for program office and government customers
- Coordinate test anomaly investigations and corrective action disposition in collaboration with systems engineering and quality
- Lead technical planning and hands-on integration of inert and live warhead assemblies into AUR test configurations
- Coordinate ESAD installation, arming circuit continuity checks, and safe-separation verification with armament and electrical engineering teams
- Develop and enforce energetic material handling procedures in compliance with DoD 6055.09-STD ESQD arc requirements and applicable STANAG standards
- Interface with explosive ordnance disposal (EOD) and range safety officers during all live warhead operations
- Maintain explosives accountability records and support ATF license compliance activities for explosive material storage and transfer
- Own the end-to-end logistics planning for shipping energetic test articles to government and commercial test ranges
- Prepare and review DOT shipping documentation and UN classification data sheets for energetic items
- Coordinate with freight carriers and range logistics offices to ensure compliant transport and receipt of explosive test hardware
- Manage test article packing, blocking, and bracing per MIL-STD-2073 and applicable standards
- Maintain chain-of-custody documentation for all energetic materials shipped to and from test sites
- Serve as the primary company interface with government test range authorities (range safety, scheduling, management)
- Prepare and submit range use request packages, safety releases, and explosives site plans for range approval
- Coordinate airspace/NOTAM requirements and range instrumentation with operations staff
- Track and resolve range safety review comments; present TRR packages to range safety boards and government offices
- Build and maintain relationships with range POCs to optimize scheduling and minimize range hold risks
- Enforce safe-handling practices for solid propellants, explosive initiators, and live warhead assemblies at all test locations
- Be compliant with ITAR requirements including U.S. citizenship/immigration eligibility as specified in the job description
Qualifications
- Experience leading AUR/rocket propulsion system test campaigns
- Strong knowledge of hazardous materials handling, ESAD/warhead integration, and explosive ordnance safety
- Familiarity with DoD/ATF/DDESB requirements, STANAG standards, and MIL-STD-2073
- Proven ability to coordinate with government ranges, EOD, range safety, and program offices
- Logistics planning for energetic materials and shipping documentation (DOT, UN classifications)
- ITAR/compliance awareness and ability to obtain necessary authorizations
Skills
Required:Test planningData acquisition and instrumentationSafety and complianceCoordination with government ranges
Benefits
- (Not specified in the provided description)
Last updated Oct 25, 2026. Interested? Apply on the company site.
About Singularity Defense Corp
Singularity is answering humanity’s call to engineer counter-weapon systems at scale. We build to protect people on the battlefield and at home.
counter-weapon systemsair defensesoftware & GNCbuild to protect peopledeploymentmanufacturingtest engineeringembedded software
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