Manufacturing Engineer
FremontFull-timePosted 2mo ago
About the role
Manufacturing Lead to scale robotic systems from prototype to production, owning processes, tooling, and systems to build robots reliably and efficiently; bridge between R&D and production to ensure manufacturability, quality, and scalability.
Responsibilities
- Design and optimize manufacturing processes for robotic systems, including assembly sequences, work instructions, and cycle-time improvements.
- Collaborate with design engineers to provide DFM/DFA feedback and drive design iterations.
- Develop fixtures, jigs, and tooling from the ground up for novel processes to ensure build quality and efficiency for complex robotic assemblies.
- Establish and maintain Bills of Materials (BOMs), build instructions, assembly flow and all manufacturing documentation.
- Lead the transition of robot designs at various levels of maturity from prototype, to pilot production, to eventually scale.
- Conduct root-cause analysis (RCCA) and failure mode analysis (FMEA) to drive continuous improvement.
- Define and track manufacturing KPIs including yield, throughput, and cost per unit.
- Implement quality control systems including inspection criteria, test protocols, and acceptance standards.
Qualifications
- Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field.
- 5+ years of experience in manufacturing engineering, preferably in robotics, automotive, aerospace, or consumer electronics.
- Experience with NPI is required.
- Proficiency in CAD software (SolidWorks, NX, or Onshape) and GD&T.
- Experience with manufacturing processes: machining, sheet metal, injection molding, 3D printing, PCB assembly.
- Strong understanding of lean manufacturing principles and continuous improvement methodologies.
- Familiarity with ERP/MRP systems and production planning.
- Experience with quality systems (ISO 9001) and statistical process control.
- Hands-on ability to build and troubleshoot electromechanical systems.
- Excellent project management and cross-functional collaboration skills.
Skills
Required:NPI experienceCAD softwareLean manufacturingQuality systemsRoot-cause analysisProject management
Nice to have:ERP/MRP
Last updated Aug 12, 2026. Interested? Apply on the company site.
About Physical Intelligence
Physical Intelligence (π)
Physical Intelligence is bringing general-purpose AI into the physical world.
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