Sr Metrology Engineer (R4960)
Shield AI· Aircraft Operations Division – Quality
Dallas, TX$101.3k - $151.9kFull Time EmployeePosted 2mo ago
About the role
Senior metrology engineer focused on dimensional analysis, metrology strategy, and inspection planning to ensure hardware meets critical design and manufacturing requirements for next-generation autonomous systems. Collaborates with design, manufacturing, supplier quality, and production teams to develop scalable inspection methodologies that improve product quality and manufacturing confidence.
Responsibilities
- Develop and execute dimensional inspection strategies for complex mechanical assemblies and precision components
- Perform dimensional analysis and measurement studies to validate design intent, manufacturing capability, and assembly fit
- Define metrology processes, tooling, and inspection methods using CMMs, laser trackers, scanners, and other precision measurement systems
- Partner with design and manufacturing teams to improve tolerance schemes, GD&T application, and inspection efficiency
- Support root cause investigations related to dimensional nonconformance, assembly variation, and manufacturing defects
- Analyze measurement and process capability data to improve repeatability, product quality, and production readiness
Qualifications
- 5+ years of experience in metrology, dimensional engineering, manufacturing quality, or precision inspection environments
- Strong understanding of GD&T, tolerance analysis, datum structures, and dimensional validation methods
- Experience programming or operating metrology equipment such as CMMs, laser trackers, structured light scanners, or portable measurement systems
- Ability to interpret engineering drawings, CAD models, and manufacturing documentation for complex assemblies
- Experience developing inspection plans, measurement strategies, and process capability studies in production environments
- Strong analytical and problem-solving skills with the ability to communicate technical findings across cross-functional teams
Skills
Required:Dimensional inspectionGD&T interpretationMetrology equipment operation/programmingEngineering drawings & CAD interpretationInspection planning & process capability
Benefits
- Pay within range listed + Bonus + Benefits + Equity
- Temporary employee offer package (applicable after 60 days of employment) + temporary benefits package
- Salary compensation influenced by factors including skill set, experience, licenses/certifications, and location, with background and reference checks; equal opportunity employer and accommodation support
Last updated Oct 23, 2026. Interested? Apply on the company site.
About Shield AI
Autonomy for the world.
Our mission is to protect service members and civilians with intelligent systems.
AerospaceAutonomyDefenseliquid-ai-recruiting-targetsetter-30setter-30-2026-q1
More open roles at Shield AI
- Staff Avionics Engineer, Electrical Systems - Ranger (R6345)3d agoSeattle, WA · X-BAT Division – X-BAT Engineering - Avionics
- Staff Engineer, Aerostructures Loads - Ranger (R6352)3d agoSeattle, WA · X-BAT Division – X-BAT Engineering - Aerostructures
- Staff Engineer, Aircraft Thermal Systems - Ranger (R6351)3d agoSeattle, Washington · X-BAT Division – X-BAT Engineering - Mechanical
- Senior Staff Engineer, Weapons Physical Integration (R6364)3d agoSeattle, WA · X-BAT Division – X-BAT Engineering - MEG /
- Senior Staff Engineer, Avionics Systems (R6238)3d agoHybrid (San Diego, CA), Hybrid (Washington, DC) +2 more · X-BAT Division – X-BAT Engineering - System Engineering & Integrated Test