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Senior Staff Engineer, Aerostructures Stress Analyst (RX) (R5845)

Shield AI· RaptorX – RaptorX Engineering - Aerostructures
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Dallas, TX, Washington, DC$170k - $260kFull Time EmployeePosted 4w ago

About the role

Senior-level engineering role to design, analyze, test, and field next-generation autonomous aircraft systems, with emphasis on aerospace structural analysis, validation, and cross-functional collaboration in an accelerated aircraft development environment.

Responsibilities

  • Lead structural analysis efforts for UAV airframes, major substructures, and critical components within a program scope.
  • Define and execute finite element modeling approaches, load cases, assumptions, and margin assessments.
  • Perform and oversee static, modal, fatigue, vibration, and damage-tolerance analyses.
  • Establish sound practices for hand calculations, model validation, and analysis-to-test correlation.
  • Drive structural optimization across performance, weight, cost, and manufacturability targets.
  • Support structural test strategy, including defining requirements, participating in execution, and correlating results to analysis.
  • Review structural analysis deliverables, test reports, and technical documentation for design reviews.
  • Mentor and technically guide structural analysts across varying experience levels.
  • Partner cross-functionally with design, loads, aero, propulsion, and systems teams to balance structural requirements with overall aircraft performance goals.
  • Contribute to evolving analysis methodologies and improving structural standards within the organization.

Qualifications

  • B.S. in Mechanical Engineering, Aerospace Engineering, or related field.
  • 10+ years of experience in structural analysis, aircraft structures, or aerospace systems.
  • Strong expertise with FEA tools (ANSYS, NASTRAN, HyperWorks, or similar).
  • Advanced proficiency in hand calculations for strength, stability, fatigue, and damage tolerance.
  • Significant experience with composite and lightweight aerospace structures.
  • Experience supporting structural testing, model correlation, and flight test validation.
  • Ability to lead complex technical workstreams and influence design decisions within a program.
  • Strong communication skills and experience presenting analysis findings to engineering leadership.
  • Ability to get a S//SAR level security clearance desired.

Skills

Required:Finite Element Analysis (FEA)Hand CalculationsComposite & Lightweight StructuresProject LeadershipCross-functional Collaboration

Benefits

  • Pay within range listed + Bonus + Benefits + Equity
  • Salary compensation is influenced by skill set, level of experience, licenses and certifications, and specific work location. All offers contingent on a cleared background and possible reference check.
  • Temporary employee offer package: pay within range listed above + temporary benefits package (applicable after 60 days of employment).
  • Military fellows and part-time employees are not eligible for benefits.
Last updated Oct 23, 2026. Interested? Apply on the company site.

About Shield AI

Autonomy for the world.

Our mission is to protect service members and civilians with intelligent systems.

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