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Senior Engineer, Structural Analysis (R6026)

Shield AI· X-BAT Division – X-BAT Engineering - Aerostructures
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Seattle, WA; San Diego, CA; Dallas, TX$110k - $210kFull Time EmployeePosted 4w ago

About the role

Senior Structural Analyst to support analysis and testing of advanced UAV airframes, focusing on finite element analysis, composite and metallic materials, and mechanical testing in a fast-paced aerospace setting.

Responsibilities

  • Assist in building and refining finite element models (FEM) to evaluate the structural performance of UAV components.
  • Perform static, modal, fatigue, and vibration analyses to assess stress, deformation, and durability.
  • Conduct hand calculations to validate FEA results, ensuring accuracy and structural reliability.
  • Work with design engineers to optimize airframe structures, balancing weight, strength, and manufacturability.
  • Support the development of test plans for structural validation, including quasi-static, vibration, and shock testing.
  • Analyze flight telemetry and structural test data to improve modeling accuracy and correlate predictions with real-world performance.
  • Assist in defining load cases, material properties, and design margins for UAV airframe and mechanical components.
  • Document and present structural analysis reports and technical recommendations to engineering teams.
  • Collaborate with cross-functional teams to ensure structural requirements align with system performance goals.
  • Contribute to the continuous improvement of structural analysis methodologies, tools, and best practices.

Qualifications

  • 5+ years of experience in structural analysis, finite element modeling, or aircraft loads analysis AND B.S. in Mechanical Engineering, Aerospace Engineering, or related field. Alternatively, 3+ years of experience AND a M.S. in Mechanical or Aerospace Engineering
  • Experience with FEA tools (FEMAP, NASTRAN, HyperWorks, ANSYS, Patran, or similar)
  • Ability to perform hand calculations for structural strength and stability analysis
  • Knowledge of composite materials and lightweight aerospace structures
  • Familiarity with mechanical testing methods (static, vibration, and/or fatigue)
  • Proficiency with data analysis tools (Excel, MATLAB, Python, or similar)
  • Strong problem-solving skills, attention to detail, and ability to work in a team environment
  • Ability to obtain a S//SAR level security clearance desired

Skills

Required:Finite Element Analysis (FEA)Structural AnalysisComposite MaterialsData Analysis
Nice to have:Mechanical Testing

Benefits

  • Pay within range listed + Bonus + Benefits + Equity
  • Temporary employee offer package (applicable after 60 days of employment)
Last updated Oct 23, 2026. Interested? Apply on the company site.

About Shield AI

Autonomy for the world.

Our mission is to protect service members and civilians with intelligent systems.

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