Senior Mechanical Design Engineer
Burlington, MA$100k - $200kFull-timePosted 3w ago
About the role
Senior Mechanical Design Engineer role at SiPhox Health, focused on designing and delivering a first-of-its-kind at-home testing system for consumer diagnostics using silicon photonics, microfluidics, and embedded systems.
Responsibilities
- Lead mechanical designs for defined subsystems of medical and diagnostic devices, ensuring functionality, reliability, and manufacturability
- Design and review parts and assemblies optimized for high-volume injection molding and automated assembly methods
- Apply rapid prototyping techniques to accelerate product development and iteration, with minimal guidance
- Plan and execute engineering tests to validate designs and improve performance
- Create and review detailed design specifications, including 3D and 2D MCAD models following ASME Y14.5 or ISO 8015 standards
- Closely collaborate with cross-functional teams, including manufacturing engineers and scientists, often owning the mechanical side of complex technical challenges
- Lead root cause analysis and drive design or process changes to enhance product quality and performance
- Own system design, system and sub-system requirements and verification plans for your subsystems
- Mentor Mechanical Design Engineers on MCAD practices, DFM/DFA, and design-verification approach
- Review other engineers' designs and drawings for manufacturability and compliance with design standards
- Take a leading role in supplier and vendor conversations for the components/subsystems you own
Qualifications
- Deep knowledge of the challenges of scaling products from prototype to high volume production
- Real experience working with pilot and full volume production systems, implementing quality controls and maximizing the product’s quality and yield
- Excellent knowledge of injection molding design, including tolerance studies
- Excellent knowledge of mechanical assembly techniques, including ultrasonic welding, laser welding, clip design and adhesives
- Creative problem solver
- Expert MCAD user
Skills
Required:CAD
Benefits
- 401K
- Health Insurance
- Dental Insurance
- Vision Insurance
- Health Savings Account
- Health Flexible Savings Account
- Dependent Care Flexible Savings Account
- Life Insurance
- Paid Time Off
- Parental Leave
- Long Term Disability
- Equity
- Gym Membership (Lifetime Fitness — one block from the office)
Last updated Oct 21, 2026. Interested? Apply on the company site.

About SiPhox Health
Wearable and At-Home protein monitoring with silicon photonic chips
We are developing a new paradigm for consumer health tech wearables by replacing a 100lb optical instrument with an area of silicon smaller than a postage stamp.
hard-techbiometricsnanosensorshealth-techhealth-&-wellness
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