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Staff Engineer, Advanced Manufacturing (R6311)

Shield AI· Aircraft Operations Division – Manufacturing Engineering
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Seattle, WA$155k - $230kFull Time EmployeePosted 2w ago

About the role

Staff Advance Manufacturing Engineer responsible for owning critical manufacturing processes, leading throughput and cost-reduction initiatives, and scaling operations for a new production line supporting a next-generation jet. Leads cross-functional collaboration, mentors engineers, and implements production systems and capital equipment.

Responsibilities

  • Define the Bill of Process and manufacturing sequence for assigned subassemblies or cells.
  • Map MBOM to operations, tooling needs, and process controls.
  • Build ergonomic workstations (height/reach zones, shadow boards, calibrated torque tools, ESD controls, POU materials).
  • Create visual, operator-ready Work Instructions with torque specs, PPE, inspection points, and MES revision control.
  • Conduct time studies, compute takt/CT, identify bottlenecks, and lead kaizen improvements.
  • Establish standardized work, visual controls, job aids, and layered audit systems; iterate with operators.
  • Capture shop-floor lessons learned defects, build issues, tooling feedback and drive root cause and corrective action.
  • Partner with Quality on in-process checks, error-proofing, and FAI readiness.
  • Implement ECOs, validate process updates, and maintain work instructions accordingly.
  • Tools & Skills: MES/QMS systems, torque analyzers, Minitab/Excel (SPC, capability, DOE), lean/5S, PFMEA, ergonomic assessment tools, Control Plans, Standard Operating Procedures.

Qualifications

  • 7+ years of experience in manufacturing engineering, production systems, process development, or assembly engineering.
  • Bachelor’s degree in Mechanical, Industrial, Mechatronics, or related STEM field.
  • Experience in prototype manufacturing in a startup or rapid-growth environment.
  • Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly.
  • Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities.

Skills

Required:Bill of Process (BOP) definitionMBOM mappingErgonomic workstation designWork Instruction developmentTime study / takt time / line balancingRoot cause / corrective action
Nice to have:Quality/FAI readiness

Benefits

  • Bonus
  • Benefits
  • Equity
Last updated Oct 23, 2026. Interested? Apply on the company site.

About Shield AI

Autonomy for the world.

Our mission is to protect service members and civilians with intelligent systems.

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