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Senior Staff Engineer, Structures and Vibration (6237)

Shield AI· V-BAT Engineering - Mechanical
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Dallas, TX$170k - $260kFull Time EmployeePosted 1w ago

About the role

Senior Staff Structural Analysis & Vibration Engineer serving as the structural and vibration SME for the V-BAT unmanned aircraft system, owning system loads, stress and dynamics analysis, vibration requirements and testing, and weight optimization.

Responsibilities

  • Develop and maintain company structural standards, including design criteria, factors of safety and margin policy, analysis methods, material allowables, and joint design practices.
  • Own V-BAT system loads, and define structural requirements for subsystems, components, and suppliers.
  • Lead and perform static, stability, modal, dynamic, and fatigue analyses of V-BAT structures using hand calculations and FEA (Simcenter).
  • Lead composite structural analysis and define composite design requirements.
  • Serve as the bolted joint expert for the program.
  • Own vibration and shock environments. Assess existing profiles and use measured flight data to develop defensible test requirements.
  • Define and improve vibration test requirements and processes, from test planning through verification, validation, and model-to-test correlation.
  • Lead a program-wide weight optimization review of existing designs, and analyze new designs for weight efficiency and material selection.
  • Review structural analyses, test reports, and design review content, and present findings to engineering leadership and customers.
  • Mentor engineers in FEA and structural fundamentals, and build the team's structural analysis capability.
  • Provide structural guidance on design changes and production issues as needed

Qualifications

  • B.S. in Mechanical Engineering, Aerospace Engineering, or a related discipline.
  • 12+ years of structural analysis experience on aircraft, UAS, or comparable complex system, including serving as a structural lead or technical authority.
  • Experience creating structural design criteria, analysis methods, or engineering standards.
  • Expert knowledge of structural mechanics and hand calculations, including strength, stability, fatigue, and structural dynamics.
  • Expertise with FEA tools, preferably Siemens Simcenter (Nastran or Femap), or equivalents such as ANSYS or Abaqus.
  • Significant experience analyzing composite aircraft structures and defining composite design requirements.
  • Expert-level knowledge of bolted joint analysis and design.
  • Hands-on experience with vibration and shock testing, including test planning, instrumentation, and data review, plus working knowledge of MIL-STD-810.
  • Proven track record of mentoring engineers.
  • Strong written and verbal communication skills.

Skills

Required:Structural analysis (static, modal, dynamic, fatigue)Finite Element Analysis (Simcenter Nastran/Femap)Composite structures analysis and designBolted joints design and analysisVibration and shock testing

Benefits

  • Pay within range listed + Bonus + Benefits + Equity
  • Temporary employee offer package (applicable after 60 days of employment) + temporary benefits package
Last updated Oct 23, 2026. Interested? Apply on the company site.

About Shield AI

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Our mission is to protect service members and civilians with intelligent systems.

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