Mechanical Product Engineer
Lumilens· Operations
SingaporeFull-timePosted 2mo ago
About the role
Hands-on mechanical product engineer serving as the primary mechanical interface between hardware design teams and contract manufacturers/suppliers, owning from early development through NPI, volume production, and continuous improvement of Lumilens’ optical and AI infrastructure.
Responsibilities
- Proto / Engineering Validation Test - Build readiness, BOM validation, mechanical fit checks, first-article inspection at CM.
- Design Validation Test - DFM/DFA reviews, tolerance audit, tooling buyoff, GD&T deviations, PFMEA launch.
- Process Validation Test - Process capability studies (Cpk), yield ramp, packaging qualification, and cosmetic defect standards.
- Mass Production / Sustaining - ECO execution, supplier change management, cost reduction, long-term supply continuity.
- Failure Analysis - Drive root‑cause analysis for prototype, production, and field‑reported mechanical issues, delivering containment actions and long‑term corrective solutions
- Collaboration - Work closely with product owners, optics, test, electronics, and manufacturing teams to resolve technical tradeoffs, maintain execution timelines, and ramp to high volume production.
- Nice to have – Design manufacturing tools, jigs, and fixtures. Work directly with fabrication vendors and suppliers to communicate requirements, validate prototypes, and prove-in tools, jigs, and fixtures for production.
- Own end-to-end mechanical NPI execution at CMs and Key Suppliers/Partners from proto builds through mass production release and yield stabilization.
- Collaborate in material selections, interfaces, and finishes suitable for precision, optical, ESD‑sensitive, and clean manufacturing environments
- Lead mechanical DFM/DFA reviews on housing, sheet metal, die-cast, injection-molded, and extruded components — translating design intent into manufacturable specifications.
- Ensure clear engineering specifications, drawings, and documentation that communicate design intent across internal teams and suppliers
- Develop and own PFMEA and Control Plans for mechanical assembly lines; define inspection criteria, torque specs, and cosmetic acceptance standards (IPC-A-610, Lumilens internal).
- Drive tolerance stack-up analysis reviews with CMs and Key Suppliers/Partners to ensure fit, form, and function across multi-vendor supply chains; disposition non-conformances via MRB.
- Author and manage ECOs through Arena PLM; coordinate with supply chain, CM, and design engineering for zero-impact transitions.
- Conduct CM and Key Supplier/Partner site audits and process capability assessments; track and improve Cpk values for critical mechanical dimensions and sub-assembly operations.
- Partner with commodity management and strategic sourcing to qualify alternate mechanical suppliers; conduct supplier technical reviews and FAI/PPAP.
- Manage mechanical tooling asset lifecycle — injection mold, stamping die, and die-cast tool maintenance, repair, revision, and capacity planning across CM sites.
- Collaborate with Reliability Engineering to support HALT/HASS, vibration, shock, and thermal cycling qualifications per NEBS GR-63 and internal standards.
- Drive mechanical cost reduction projects including part consolidation, DFM-driven redesigns, tooling amortization strategies, and regional sourcing optimization.
- Develop and maintain mechanical manufacturing standards, best-practice documents, and CM-facing work instructions.
- Mentor junior mechanical product and manufacturing engineers and provide technical guidance on process escalations during high-volume ramp events.
Qualifications
- B.S. or M.S. in Mechanical Engineering or Manufacturing Engineering
- 8+ years in product/manufacturing engineering for networking, servers, telecom, or consumer electronics hardware
- Deep DFM/DFA expertise: sheet metal, die cast, plastic injection molding, extrusions
- GD&T proficiency per ASME Y14.5; tolerance stack-up methods (RSS, worst-case)
- Hands-on CM/ODM management at Tier 1 EMS providers in Asia
- Process capability analysis: Cpk, SPC, control charting
- PLM/ECO management (Agile, Arena, Windchill, or equivalent)
- PFMEA and Control Plan development experience
- IPC-A-610 or equivalent mechanical/cosmetic inspection standards
- Strong written/verbal communication for multi-site, cross-functional teams
Skills
Required:NPI executionDFM/DFATolerance analysis (GD&T)PFMEA & Control Plans
Benefits
- Competitive salary and meaningful equity in a high-growth company
- Comprehensive health, dental, and vision coverage
- Flexible time off policy
- Opportunity to work on cutting-edge technology shaping AI infrastructure
- Collaborative, high-caliber engineering environment
Last updated Aug 8, 2026. Interested? Apply on the company site.
About Lumilens
Connectivity Platform for AI
Lumilens provides next-gen photonic interconnects for massively scaling out – and scaling up – AI compute infrastructure.
Photonic InterconnectsNext-Gen ManufacturingSystem-level knowledgeLumicore platformCPO/SiPh manufacturing
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