Mechanical Engineer - Battery Pack, Satellites (Starlink)
SpaceX· Satellite Bus Engineering
Redmond, WA$100k - $165kFull-timePosted 2mo ago
About the role
Mechanical Engineer focused on battery pack-level design and development for Starlink satellites, optimizing energy density, manufacturability, and long-term reliability of 2170-format cell packs in Low Earth Orbit.
Responsibilities
- Design satellite battery packs that integrate thousands of 2170-format cylindrical cells at high voltage
- Perform CAD & analysis of the mechanical, electrical, and thermal performance of packs under conditions spanning ground-side validation through on-orbit operation
- Drive design trades that maximize pack-level Wh/kg and minimize $/kWh, while ensuring manufacturability and fault tolerance across satellite life
- Conduct DFMEAs and root-cause analyses to anticipate issues and ensure long-term reliability
- Validate designs via qualification testing including vibration, thermal, environmental, & vacuum testing
- Work closely with manufacturing teams to develop efficient in-house production process for pack assembly; own the pack lifecycle from upstream component vendors through pack production
- Demonstrate extreme ownership of product outcomes at every stage of development and production; own product delivery timeline through conception, design, assembly, and launch
- Collaborate with supporting teams including battery cell, production & manufacturing, abuse testing, flight software, and thermal analysis to ensure high-reliability pack performance & operation
Qualifications
- Bachelor's degree in an engineering or other STEM discipline
- Experience with CAD and FEA software packages
- 1+ years of experience with battery pack design, analysis, testing, and/or manufacturing (internships, co-ops, lab work and club-team experience can apply)
Skills
Required:CADFEADFMEABattery pack design
Nice to have:GD&T
Benefits
- Salary and compensation structured with two levels: Level 1: $100,000 - $135,000; Level 2: $115,000 - $165,000
- Long-term incentives (stock or long-term cash awards)
- Discretionary bonuses and Employee Stock Purchase Plan
- Medical, vision, dental coverage
- 401(k) retirement plan
- Short and long-term disability insurance
- Life insurance
- Paid parental leave
- 3 weeks of paid vacation
- 10+ paid holidays per year
- Paid sick time (Washington State)
- Company shuttle between Seattle locations and SpaceX Redmond office (Mon–Fri)
Last updated Aug 19, 2026. Interested? Apply on the company site.
About SpaceX
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