Robotics Senior Mechanical Engineer
Helsing· Physical Products
Hybrid (Barcelona, Spain)full-timePosted 1mo ago
About the role
Senior mechanical engineer based in Barcelona, responsible for mechanical architecture, design, and development of next-generation robotic systems. Owns electromechanical systems from concept through production and leads cross-functional collaboration with electrical and software teams to ensure robust, manufacturable platforms for European defence applications.
Responsibilities
- Lead the detailed design and integration of complex robotic subsystems, including high-precision actuators, structural chassis, and dynamic motion systems, translating high-level concepts into robust 3D assemblies and comprehensive engineering drawing packages.
- Drive cross-functional integration with electrical and software teams to ensure seamless packaging, cable routing, and thermal and sensor integration, resolving technical challenges across the full development cycle.
- Define material selection strategies and fabrication methods, conducting FEA, stress analysis, and tolerance stack-up analysis to ensure designs meet rigorous functional, cost, yield, and lead-time requirements.
- Establish and advocate for mechanical engineering best practices, including modelling standards, GD&T drawing controls, and technical documentation, raising quality across the team.
- Critically evaluate system architectures in design reviews, identifying risks and delivering high-impact solutions that optimise performance and manufacturability from prototype through to production ramp-up.
Qualifications
- Have shipped complex robotic, mechatronic, or automated systems to market, with a verifiable track record of ownership across the full product development cycle.
- Expert-level proficiency in 3D CAD modelling, ideally SolidWorks, combined with deep knowledge of GD&T for precision manufacturing environments.
- Applied structural and thermal FEA, static simulations, and tolerance stack-up analysis to solve real engineering problems in production-grade systems.
- Worked extensively across diverse manufacturing processes, including CNC machining, injection moulding, sheet metal fabrication, and additive manufacturing, in high-mix or low-to-medium volume environments.
- Communicate complex technical decisions with clarity to cross-functional stakeholders, from firmware engineers to programme leadership, driving alignment without sacrificing rigour.
Skills
Required:3D CAD modellingGD&TFEA and tolerance analysis
Benefits
- Competitive salary
- VSOP options
- Relocation support: up to €2,500 and 4 weeks temporary accommodation
- Learning: €500/£450 yearly allowance
- Health & wellness: gym membership and mental health support (Nilo.health)
- Social: regular company events and monthly social allowances
- Enhanced parental leave: 22 weeks fully paid for primary caregivers & 6 weeks for secondary caregivers
- Family support: 5 days of paid family emergency leave, 100% remote work option during pregnancy and phased return to work
- Hands-on onboarding program (Infraduction) to learn tech stack and collaborate with engineering teams from day one
Last updated Sep 8, 2026. Interested? Apply on the company site.
About Helsing
Helsing | Artificial intelligence to protect our democracies
AI for electronic warfareAI-enabled precision mass and autonomous systemsAutonomous air dominanceMass defence manufacturingRecce strike softwareUnderwater autonomous massliquid-ai-recruiting-target
More open roles at Helsing
- Lagermitarbeiter (m/w/d)6d agoHybrid (Munich) · Production Operations
- Configuration & BOM Engineer6d agoWashington, DC · Hardware Engineering
- Senior Programme Manager - International Business Development Air6d agoHybrid (Munich) · Market
- 6d ago
- Facility Coordinator6d agoCore Operations